本機(jī)采用活塞灌裝原理,空罐經(jīng)輸送到達(dá)灌裝位置后,壓縮空氣經(jīng)氣動(dòng)三聯(lián)件進(jìn)入氣缸,把灌裝閥打開,活塞在輪的作用下在活塞缸內(nèi)向下移動(dòng)進(jìn)行灌裝,待灌裝完畢后灌裝閥在氣缸的作用下自動(dòng)關(guān)閉,活塞缸再進(jìn)行吸料。灌好的罐子經(jīng)出罐后被同步運(yùn)轉(zhuǎn)的鉤子鏈送到封口機(jī)上進(jìn)行封口。當(dāng)封罐機(jī)的托罐機(jī)構(gòu)升起托罐盤后,壓頭壓住蓋子,兩道滾輪分別在凸輪的作用下對(duì)罐進(jìn)行預(yù)封和實(shí)封。封好后的罐在出罐拔輪的作用下送到出罐輸送帶上。
本機(jī)主要電氣元件采用日本三菱的PLC、變頻器及接近開關(guān),德國(guó)西門子的模擬輸出量及韓國(guó)的電磁閥,由公司的電器工程師設(shè)計(jì)成合理的配置形式,整個(gè)生產(chǎn)速度可以按照要求在觸屏上自行設(shè)定,所有常見故障自動(dòng)報(bào)警,并給出相應(yīng)故障原因位置,根據(jù)故障的嚴(yán)重程度,PLC自動(dòng)判斷主機(jī)是否可以繼續(xù)運(yùn)行還是停機(jī)。
適用于灌裝各類醬料(如番茄醬、辣椒醬、水果醬)等粘稠物料、高濃度及含果肉或顆粒飲料,甚至純液體的定量灌裝。
The machine adopts the principle of piston filling. After the empty can is sent filling position,the compressed air will enter into the cylinder after passing through the pneumatic triplex parts to turn on the filling valve. Under the action of the cam,the piston will move downwards in the piston cylinder to carry out filling. After the filling is finished,the filling valve is automatically closed under the action of the cylinder. The piston will carry out material suction. After it is discharged,the filled can is sent to the sealing machine for sealing by the hook chain that runs synchronously. After the can supporting mechanism of the seaming machine raise the can supporting disc,the pressing head will press the cap,and the two trolleys will respectively carry out pre-sealing and read real sealing of the can under the action of the cam. The sealed can will be sent to the can discharging conveyor belt under the action the can discharging dialing wheel.
The main electric components of the machine include PLC,frequency converter and proximity switch of Japan Mitsubishi,analog output module of Germany and solenoid valve of South Korea,all of which are designed into the most reasonable configuration by our experienced electric engineers. The overall production speed can be set freely on the touch screen according to requirements. All common malfunctions will send out alarms automatically and malfunction causes and positions will be given correspondingly. According to different malfunction levels,the PLC will automatically determine if the operation shall continue the machine shall be stopped.
It is suitable for filling of various sauces(such as ketchup,pepper sauce,fruit jam),viscous materials and beverages of high strength or containing pulps or granules,and even rationed filling of pure liquids.
主要技術(shù)參數(shù) Main technical parameters
型號(hào) Model |
GHR4N24-F6 |
GHR4N36-F8 |
封罐頭數(shù) The number of capping head |
24 |
36 |
裝罐頭數(shù) The number of filling head |
6 |
8 |
適用罐高 Can height |
50~160mm(特殊規(guī)格可制定) |
39~160mm |
適用罐徑 Can diameter |
52~99mm |
52.5~73mm |
灌裝容量 Filling capacity |
70~850g(目前應(yīng)三種缸徑) |
70~850g(目前應(yīng)三種缸徑) |
生產(chǎn)速度 Production capacity |
80~400b/min(與灌裝量有關(guān)) |
80~500b/min(與灌裝量有關(guān)) |
電機(jī)功率 Power |
7.5kw |
11kw |
重量 Weight |
5800kg |
6880kg |
外形尺寸 Dimension |
3214×2104×1900mm |
3650×2150×2200mm |